Aviation Connector Cable Assemblies
Aviation Connector Cable Assemblies are specifically engineered for high-reliability applications such as edge computing, automotive electronics, and industrial automation. We offer comprehensive one-stop solutions, covering connector selection (including but not limited to threaded, snap-in, and push-pull self-locking types in GX, M, SP, XS series), custom harness design, and specialized mold manufacturing.
Applications
Customizd Parameters
Comprehensive solutions for your specialized application needs
1 Electrical Parameters
Rated Current
1A, 2A, 3A, 4A, 5A, 10A, 12A, 16A, 20A
Rated Voltage
30V DC, 60V DC, 250V AC, 300V AC, 600V AC/DC, 1000V AC
Wire Gauge
26AWG (0.14mm²) to 8AWG (8.37mm²)Custom sizes up to 6AWG (13.3mm²) available
Electrical Performance
Contact resistance ≤ 5mΩInsulation resistance ≥ 1000MΩ @1000VDCWithstand voltage 1500V AC (1 minute)
Shielding Options
Unshielded / Single shield (≥85% coverage) / Double shield (≥95% coverage)Optional Full metal shielded housing
2 Mechanical Structure
Connector Types
M5, M8, M12, M16, M23, 7/8", GX12, GX16, GX20
Contact Arrangement
Standard: 3-pin, 4-pin, 5-pin, 6-pin, 8-pinExtended: 12-pin, 19-pin, 25-pin, 37-pin, 52-pin
Interface Types
Male (Pin) / Female (Socket)Straight / 90° angled / 45° angledMolded / Field-wireable
Locking Mechanism
Threaded (Vibration resistant)Bayonet (1/4 turn quick lock)Push-pull (With safety lock)
Mechanical Life
Mating cycles ≥ 500 (Standard)High-cycle models ≥ 5000Vibration test: 10-2000Hz, 15G
3 Environmental Protection
IP Rating
With/Without screw
Temperature Range
Straight / Right angle / Other angles
Material Resistance
Custom (in m/mm)
Salt Spray Test
Custom (in m/mm)
4 Materials & Construction
Conductor Material
High purity oxygen-free copper (≥99.99%)Tin-plated copper (Oxidation resistant)Silver-plated copper (High frequency)Gold-plated copper (High reliability)
Insulation Material
PVC (General purpose)PUR (Abrasion/oil resistant)Silicone rubber (High temperature)PTFE (High frequency/chemical)
Housing Material
Nickel-plated brass (Standard metal)Stainless steel (High corrosion)High-strength nylon (Lightweight)PBT+GF (Flame retardant)
5 Dimensions & Lengths
Standard Lengths
Custom Lengths
Cable Structure
Any length availableTolerance: ±1mm (≤1m), ±0.5% (>1m)
Single-ended (One connector + leads)Double-ended (Same connectors both ends)Hybrid connection (Different connectors)
Cable Exit
Straight (0°)90° angled45° angledRotatable
6 Certifications
Environmental Standards
RoHS (Restriction of hazardous substances)REACH (Chemical registration)Halogen-free (IEC 61249-2-21)
International
UL (USA)CE (EU)VDE (Germany)CCC (China)
Products
Aviation Waterproof cable
M12 Aviation Connector Surveillance Cable
M12 Connector Aviation Cable
Waterproof aviation connector cable
SF Series Aviation Plug Cable
M12 Series Molded CAviation Cables
Molded GX12 Aviation Plug Aviation Cable
M18 Waterproof Aviation Connector
M15 3-Pin Waterproof Coupling Aviation Cable
M14 3-Pin MaleFemale Coupling Aviation Connector
M12 Waterproof Connector Aviation Cable
M12 Aviation Plug Aviation Cable
LP Waterproof Aviation Connector Cable
BNC to Alligator Clip Test Lead Aviation
GX12 to DB9P Aviation CABLE
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