Our Case studies

Custom Cable Assembly & Wire Harness Manufacturing

BSB specializes in custom cable assemblies and wire harnesses manufactured according to customer drawings, specifications, samples and BOMs. The following case studies show how we apply our manufacturing capabilities to different industries and application requirements.

From Customer Requirement to Final Product

Consultation Evaluation

Design Verification

Production

Quality Control

Delivery

BSB Solution BSB provides customized cable and wire harness manufacturing based on customer drawings, samples, specifications and application requirements.

3D Camera & Machine Vision Cable

3D Camera & Machine Vision Cable is specifically designed to meet the high-speed data transmission demands of 3D vision systems. It employs a multi-layer shielding structure and precision impedance control technology to ensure signal integrity and EMC performance. We provide one-stop services, from connector selection and wiring harness design to custom mold development, supporting full-protocol customization from USB 3.0 to USB 4 to meet the most stringent high-frequency transmission requirements.

Power & Energy Harness

Power & Energy Harness are specifically designed for smart grids, energy storage systems, and power distribution applications. Developed in collaboration with China's State Grid, Southern Power Grid, and leading global energy companies, they ensure high reliability, safety, and efficiency in power transmission and data acquisition. We offer one-stop services ranging from connector selection and harness design to custom mold manufacturing.

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Custom Connector Cable Assemblies

Power & Energy Harness are specifically engineered for high-reliability applications such as edge computing, automotive electronics, and industrial automation. We offer comprehensive one-stop solutions, covering connector selection (including but not limited to threaded, snap-in, and push-pull self-locking types in GX, M, SP, XS series), custom harness design, and specialized mold manufacturing.

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Wiring Harness

Wiring Harness typically consist of cables made from materials such as PVC, PE, or silicone, combined with connectors like PH, XH, SCN, VH, and Y. They are manufactured through processes including cutting, stripping, tinning, and crimping. These harnesses are widely used across various industries, including consumer electronics and industrial equipment. Our core product range covers Terminal Wire Harnesses, Ribbon Cables, and Male/Female Connector Harnesses. We provide end-to-end solutions—from connector selection and harness design to custom mold development.

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Consumer Electronics Cable Assembly

Consumer electronics cable Assembly include, but are not limited to, USB cables, analog signal cable harnesses, power cords, and RJ45 harnesses. These products are designed to deliver high-speed data transmission and stable power delivery for a wide range of devices such as printers, mobile phones, industrial equipment, PCs, surveillance systems, audio/video devices, and network terminals. We offer end-to-end solutions—from connector selection and harness design to custom mold development.

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